Client Industry: General Manufacturing and MSME’s
Application: Vehicle Loading / Unloading
Product Deployed: AVCON Custom Hydraulic Scissor Lift
Customized Engineering | Faster Operations | Measurable ROI
In high-throughput manufacturing and logistics environments, vehicle loading and unloading time directly impacts productivity, safety, and cost. To solve this challenge, AVCON engineered a customized hydraulic scissor lift designed specifically for vehicle loading/unloading applications.
🔧 Customer Challenge
- Manual loading using ramps and forklifts caused a long vehicle turnaround time
- Height mismatch between the dock and the vehicle bed
- High dependence on manpower
- Increased risk of operator injury and material damage
🛠️ AVCON’s Customized Solution
AVCON delivered a heavy-duty pit-mounted scissor lift, engineered to match the customer’s operating conditions:
✔️ Platform size customized for truck & container loading
✔️ Optimized lifting height for multiple vehicle types
✔️ High-visibility safety railings & anti-slip chequered plate
✔️ Rugged hydraulic system for continuous industrial duty
✔️ Seamless integration with existing dock infrastructure
✔️ Designed & manufactured under the Make in India initiative
📈 Operational Impact
| Parameter | Before | After AVCON Scissor Lift |
| Loading time per vehicle | 45 minutes | 20 minutes |
| Manpower required | 5 operators | 2 operators |
| Vehicle turnaround | Delayed | ~55% faster |
| Safety incidents | Frequent near-misses | Significantly reduced |
💰 Return on Investment (ROI) Calculation
Assumptions (conservative):
- Vehicles handled per day: 10
- Time saved per vehicle: 25 minutes
- Total time saved per day: ~4.2 hours
- Manpower cost saved: ₹800/hour
- Monthly working days: 26
Monthly Savings:
- Manpower savings:
4.2 hrs × ₹800 × 26 days = ₹87,360 - Reduced vehicle waiting & operational efficiency gains (approx.):
₹35,000 / month
👉 Total Monthly Savings: ₹1.22 Lakhs
Scissor Lift Investment: ~₹7.5–8 Lakhs
⏱️ Payback Period: 6–7 months
📊 Annual ROI: ~180–200%
🇮🇳 Why AVCON?
🔹 Application-driven design (not off-the-shelf)
🔹 Strong in-house engineering & fabrication
🔹 Proven experience in industrial material handling
🔹 Reliable after-sales support
🔹 Proudly Designed & Manufactured in India
🚀 Conclusion
This AVCON scissor lift manufacturing process transformed a bottleneck operation into a safe, fast, and cost-efficient loading system, generating measurable financial returns within months.
If your loading dock still depends on ramps or forklifts, it’s time to upgrade.
