Battery Operated Fully Electric Stacker for Effortless, Safe Pallet Handling
Boost warehouse productivity, reduce manual strain on operators and achieve precise stacking with fully electric operation and battery operated design built for modern industrial operations.
About Battery Operated Fully Electric Stacker
Battery Operated Fully Electric Stackers represent the modern solution to traditional lifting challenges by eliminating operator physical strain and delivering consistent, reliable performance throughout your operation. For warehouses aiming to maximise productivity without compromising on safety, cost management, or environmental responsibility, battery-operated, fully electric stackers are the strategic choice that transforms how material moves through your facility.
Key Benefits:
- Fast precise and smooth pallet movement reducing manual effort due to fully electric operation.
- Ensures operator comfort and safety in case of emergencies.
- Zero emissions due to battery powered design leading to work environment safety.
- Compact, manuverable- can navigate through narrow aisles.
- Adjustable fork length ensures lifting of different pallet sizes.
Operational Challenges Without Battery Operated Stacker
Warehouses have to operate under unique pressures shaped by rapid e-commerce growth, labour constraints and infrastructure limitations. With the absence of modern material handling equipment like battery operated stackers, they face the following challenges:
- Physical demands on operators requiring them to push heavy loads manually.
- Limitations on reaching significant heights and navigating through narrow aisles leading to limited vertical storage.
- Increase in operational costs due to enormous fuel consumption, maintenance budgets and labour hours with limited efficiency returns.
- Lack of precision control causes accidents and damage to delicate, high-value, or fragile cargo.
- Reduction in the number of material handling cycles completed due to operator fatigue.
How Avcon’s Battery Operated Fully Electric Stacker
solves the challenges?
Avcon’s battery operated fully electric stackers address every warehouse challenge simultaneously through integrated design, engineering precision, and operation efficiency, transforming these constraints into competitive advantages. They address the challenges by:
- Eliminating the lifting and driving burden through power-assisted operation.
- Lifting pallets to 3.5-6 meters with precise control, inaccessible by traditional equipment.
- Navigating through narrow aisles and specifically engineered for confined warehouse environments.
- Producing absolutely zero emissions during operation, ensuring a safe workplace environment.
- Powered drive system and quick lifting mechanism that increase operator productivity.
Features Of Battery Operated Fully
Electric Stacker
- Fully electric operation enables faster and more efficient pallet handling.
- Battery-powered design eliminates manual effort in lifting and movement.
- High load capacity from 1000–1500 kg and lift heights up to 6300 mm for multi-tier storage.
- Easy maintenance with accessible components that reduce downtime and ensure reliability.
- Versatile applications across industries like textiles, pharma, e-commerce, FMCG, logistics, and more.
- Durable construction suited for light to medium-duty warehouse operations with consistent performance.
- Emergency Stop Button: Instantly cuts power and halts operations to prevent accidents during emergencies.
- Overload Protection: Automatically limits lifting height or stops operation when load exceeds capacity, preventing damage and spillage.
- Anti-Slip Traction System: Ensures stable movement on wet, uneven, or slick surfaces by maintaining firm floor grip.
- Tilt Jack System: Stabilizes the mast and prevents load shifting on uneven surfaces, enhancing safety and reducing product damage.
- Ergonomically designed handle enables smooth forward and reverse operation at a 45° angle, reducing operator fatigue and ensuring comfort during long shifts.
- Smooth steering allows easy maneuverability in tight spaces.
- The MOSFET controller ensures precise, stepless control for efficient acceleration and deceleration, reducing motor wear and extending lifespan.
- An optional spring-loaded platform lets operators stand for faster travel.
- Battery discharge indicator keeps operators informed of remaining battery charge in real time.
- Extended Run Time: Operates up to 8 hours on a full charge (which usually happens in two hours), minimising downtime and maximising productivity.
- Zero Emissions: Battery operated operation eliminates diesel or gasoline use, improving workplace air quality, reducing carbon footprint, and promoting sustainability.
- Long Battery Life: Lithium-ion batteries offer a cycle life of 2,000–4,000 cycles for lasting performance.
Reduce strain. Increase output. Switch to Avcon Electric Stackers now.
Old Challenges vs New Solutions
Manual Handling
- Requires significant manual effort to push, pull and manuever the stacker.
- Best for light loads not suitable for heavy pallets or large volumes.
- Limited lift height (1.6-3m), not suitable for multi tier racking.
- High operator fatigue due to physical strain especially in longer shifts.
Avcon Fully Electric Stacker
- Fully electric operation- lifting and movement are automatic the operator simply has to steer and choose direction.
- Best for heavy to medium loads upto 1500kgs or more, optimal for frequent heavy duty tasks.
- Higher lift range (3-6m), ideal for vertical storage and tall racks.
- Ergonomic controls reduce physical strain cause less fatigue and enhance operator comfort with spring-loaded platform and user-friendly handle.
Related Stackers
Technical Specification
Load Capacity
1000 to 1500 kg
Lifting Height
Up to 3.5 to 4.5 meters
Fork Length
Standard 1150 mm
Battery Type
24V Maintenance-free Lithium or Lead-acid
Lift Motor
2.2 kW High-efficiency Hydraulic Motor
Travel Speed
Up to 5.5 km/h (loaded/unloaded)
Turning Radius
Compact radius for narrow aisle operations
Mast Type
Duplex/Triplex Mast with Clear Visibility
Video Gallery
Why Choose Avcon
Material Handling Manufacturers You Can Trust
At Avcon, we don’t just build equipment — we engineer complete material handling solutions that empower industries to move smarter, safer, and faster. With years of manufacturing excellence and a focus on innovation, we have become one of India’s most trusted names in the field.
In-House Manufacturing
Every Avcon product is designed, fabricated, and tested under one roof to ensure consistent quality and precision in performance.
Advanced Technology
Our systems integrate hydraulic, electric, and automation technologies for efficient and reliable handling operations.
Durability & Low Maintenance
Avcon machines are made from heavy-duty materials with corrosion-resistant coatings, ensuring long life and minimal service downtime.
Custom-Engineered Solutions
We specialize in tailor-made equipment that fits your specific industrial process, floor space, and operational needs.
Safety & Compliance
Each product is built following strict ISO and CE standards, featuring overload protection and stable lifting mechanisms.
Complete Support
From installation to maintenance and after-sales service, our team ensures smooth and worry-free operation throughout your equipment’s life cycle.
Transform your warehouse workflow with a smarter, safer stacking solution.
Achievements
Years Completed
0
+
Solution Provided
0
+
Clients
0
+
Our Nationwide Customer Base
We are proud to serve customers all over India, including Goa, Ahmedabad, Surat, Baroda, Bhopal, Kolkata, Madurai, Coimbatore, Diu and Daman, Haridwar, Uttarakhand, Rudrapur, Odisha, Bhubaneswar, Morbi, Udaipur, Hyderabad, Baddi, Chandigarh, Manesar, Bhiwandi, Silvassa, Vapi, Tarapur, Bewandi, Mahape, Ambernath, Sangli, Satara, Alibaug, Kolhapur, Sikkim, Darjeeling, Lucknow, Mangalore, Vijayawada, Vizag, Amritsar, Manipur, Guwahati, Indore, Noida, Gurgaon, Jammu, Thane, Chennai, Bangalore, Nashik, Nagpur, Pune, and Mumbai.
FAQS -Avcon Systems Battery Operated Fully
Electric Stacker
Yes, the stackers offer adjustable fork configurations and selectable mast heights to manage different pallet sizes and storage requirements, ensuring operational flexibility across a range of material handling needs.
Avcon stackers are designed for easy, user-friendly maintenance. They provide convenient access to all key components, allowing quick inspection and servicing. Routine maintenance includes regular battery charging and monitoring via an onboard discharge indicator, hydraulic system checks, lubrication of moving parts, and safety inspections. This ensures minimal downtime, extended equipment life, and reliable performance for warehouse operations.
Avcon battery stackers typically lift up to 1,500 kg (varies by model), with lift heights ranging from around 3 to 6 meters.
The forks are usually 1150 mm long with adjustable widths to accommodate various pallets.
Yes, adjustable fork widths and configurable mast heights allow the stacker to handle a variety of pallet dimensions and loads within its rated capacity.
Advanced MOSFET controllers and electric motors optimise energy use by providing smooth acceleration and reducing power waste, while lithium-ion battery options enhance recharging efficiency and reduce overall energy consumption.
Avcon has an established supply network ensuring availability of key spare parts and technical support to minimize downtime and maintain operational continuity.
The compact design and ergonomic controls enable easy maneuvering in aisles typically 1.8 meters wide or more, with smooth steering assisted by MOSFET controllers allowing precise movements in tight spaces.