Fully Electric Stackers

In today’s competitive logistics environment, efficiency, safety, and scalability are key drivers of sustainable growth. Still, many companies remain dependent on legacy equipment, creating operational bottlenecks and increasing costs. One example is a logistics company that utilized semi-electric stackers, where only the lifting was automated, and the movement tasks relied on manual effort. This led to increased delays, higher labor costs, and increased safety risks, all of which eventually hindered the company’s operational efficiency and growth.

This led to staff fatigue and demotivation.

To solve these problems, the company began using Avcon Fully Electric Stackers, transforming its operations, greatly improving productivity and safety, and reducing costs. The case study presents the problems experienced, the solution implemented, and the dramatic effect of changing over to Avcon’s new technology.

Challenges Experienced

Inefficient Material Handling

The semi-electric stacker dependency created inefficiencies within the processes. Manual pushing and pulling of heavy loads resulted in considerable delays and caused bottlenecks during the operations of loading and unloading. All these inefficiencies restricted the completion of orders as well as severely limited the firm’s scalability and growth without hassles.

Escalating Labour Costs and Safety Risks

Such factors include high overheads resulting from reliance on physical labor, exposing employees to strain that raises chances of injuries in the workplace, disrupting workflow activities, and leading to more expensive insurance coverage and settlement cases. This absence of ergonomically suited instruments contributed to laborers’ stress and lower employee morale, thus reflecting their decreased levels of productivity.

Underutilized SpaceThe manual handling process restricted the optimal utilization of warehouse space. It was not easy to navigate tight areas with semi-electric stackers, which led to a disorganized storage layout and poor inventory management. This meant that the company could not scale and maximize storage capacity.

Solution: Avcon Fully Electric Stackers

A new and advanced automation material handling system is essential. For that reason, Avcon Fully Electric Stackers was adopted by the company. In these stackers, the operations of lifting as well as movements were fully automated, which no longer required the use of manpower. As a result, the efficiency was increased in all operations, while safety standards and scalability improved.

Key Features of Avcon Fully Electric Stackers

Full Automation Avcon Fully Electric Stackers are fully automated, so both lifting and transport functions are handled completely. This eliminates the need for manual labor; hence, work processes can be accomplished faster with increased accuracy. Labor could be redirected to other higher-value work activities, hence increasing productivity as a whole.

High-Tech Motorized Controls

Equipped with highly accurate motorized controls, these stackers ensure smooth and efficient handling even through very narrow or cramped areas. Their compact and flexible design enables easy passage through narrow aisles, which allows for more effective space use and storage. The operators can position the loads precisely without errors for constant performance.

Additional Safety Features

Avcon Fully Electric Stackers are well-equipped with various safety features, such as emergency stop buttons and overload protection systems. These features dramatically reduce the occurrence of workplace accidents and, therefore create a safer work environment for workers and minimize loss of time that is caused by injuries or failures of equipment. Energy Efficiency

Considering energy efficiency, Avcon’s Fully Electric Stackers consume power to its bare minimum, hence saving and preserving the environment. Their long-lasting, durable batteries support extended hours of operation reducing frequent recharging and enabling uninterrupted performance through arduous shifts.

Outcome

Implementation of Avcon Fully Electric Stackers brought tangible benefits for the logistics company by transforming its operations in several areas:

Streamlined Workflow Efficiency The company saw a significant increase in the speed of workflow. Automated material handling reduced delays, allowing for faster loading and unloading operations. This increase in efficiency allowed the company to meet tight deadlines and handle larger order volumes with ease.

Significant Labor Cost Savings

By automating material movement, the company significantly reduced its reliance on manual labor, leading to significant cost savings. Employees were redeployed to roles requiring critical thinking and strategic decision-making, further enhancing productivity and operational efficiency.

Improved Safety Standards: Since the stackers had safety features integrated into them, the injuries in the workplace became minimal. Employees were less physically strained, hence reduced fatigue and improved morale. 

Optimized Space Utilization The compact design and maneuverability of the stackers allowed for better warehouse organization. Improved inventory management reduced errors and optimized storage space, allowing the company to hold more inventory without having to add storage infrastructure.

The efficiency improvements allowed the company to scale operations seamlessly. Reduced operational costs and improved workflows gave the company the flexibility to expand without significant investments in new facilities or equipment.

Conclusion

Avcon Fully Electric Stackers with motorized controls, compact design, energy efficiency, and built-in safety mechanisms raise the bar for warehouse management. They enable businesses to streamline their processes, reduce costs, and scale operations efficiently.

This case study provides an example of how investing in highly advanced automation maintains competitiveness in any changing market environment. For such companies looking at improving productivity to future-proof their operations, there is a reliance on Avcon Fully Electric Stackers as part of the comprehensive solution.