Avcon: Stacker Manufacturers in India With Multiple Power Options
Avcon Forklifts, one of the leading stacker manufacturers in India produces stackers with multiple power options like manual, semi electric and fully electric stackers along with faster pallet handling for diverse warehouse requirements.
Why Stackers Are Essential in
Modern Warehousing
Stackers play a crucial role in improving operational productivity by enabling safe and efficient vertical movement of goods. They help warehouses utilize space better, move pallets quicker, and minimize physical strain on workers — making daily operations smoother and more cost-efficient. With material flow becoming faster and more time-bound, stackers ensure goods stay in motion without delays. They are the ideal solution for warehouses operating in compact spaces where forklifts are not feasible.
Key Advantages:
- Faster stacking and pallet retrieval.
- Reduced manual effort and workplace injuries.
- Better vertical storage utilization in tight aisles.
- Lower overall handling and operational costs.
- Improved workflow efficiency and material movement.
Types Of Stackers
Battery Operated Fully Electric Stacker
A completely electric powered stacker that lifts and moves pallets without any manual propulsion. It delivers benefits like faster cycle times, reduces operator fatigue, and provides consistent lift heights for reliable inventory control in high-volume workflows.This makes the stacker ideal for busy warehouses, e-commerce fulfillment, and facilities aiming to maximize throughput with minimal manual effort.
Flameproof Semi Electric Stacker
This semi electric stacker is designed for hazardous environments with flameproof electrical enclosures and non-sparking components. It ensures safe material handling in zones with flammable atmospheres while still offering efficient lifting. It is suitable for chemical plants, paint shops, refineries and other locations with Zone ½ classifications.
Counterbalanced Semi Electric Stacker
A fully electric stacker built on a counterbalanced chassis for precise stable movement in concise spaces. It combines the stability of a counterbalanced design with electric drive, delivering a smooth and controlled operation. It is ideal for high-precision stacking in tight warehouses, repair shops, or multi-level racking with frequent pallet changes.
Counter Balance Electric Stacker
A fully electric stacker built on a counterbalanced chassis for precise stable movement in concise spaces. It combines the stability of a counterbalanced design with electric drive, delivering a smooth and controlled operation. It is ideal for high-precision stacking in tight warehouses, repair shops, or multi-level racking with frequent pallet changes.
Manual Hand Stacker
A stacker that provides a fully manual lift powered by a handpump with no electric drive. It provides exceptional affordability and simplicity along with low maintenance and easy to repair on site. Best for small, low-frequency tasks, short-distance moves, or spaces with limited electrical access.
Platform Stacker / Mini Smart Forklifts
A stacker equipped with a lifting platform that elevates personnel or goods to intermediate heights. It enables safe access for maintenance, inventory checks, or order picking at elevated levels without ladders.
Key Features of Avcon Stackers
- High Load Capacity – Flexible load capacities from 500 kg to 2,000 kg across manual, semi electric, and fully electric models.
- Robust Frame Construction- Heavy-duty steel construction and precision-engineered mast systems that ensure durability, load stability, and reliable performance.
- Customised according to warehouse needs- Available in multiple power options along with special features like counterbalance, flameproof models with adjustable fork widths and customisable platforms.
- Ergonomic Design- Enhance operator comfort and safety with ergonomic handles, dual-pump lifting options, and an optional stand-on platform.
- Versatile Pallet Compatibility- Precise handling for pallets, boxes, and bulky items with adjustable forks, customizable platform designs, and lifting heights from 2.5 to over 6 meters to suit varied warehouse requirements.
- Safety Features- Ensure maximum safety with balanced counterweights, stable mast systems, advanced braking and MOSFET traction control, and flameproof options for hazardous environments.
- Compact Maneuverability- Tight turning radius enables smooth navigation in narrow aisles.
- Smooth Lifting Mechanism- - Precision hydraulics ensure stable, jerk-free lifting for efficient handling.
Boost your warehouse efficiency with AVCON Stackers
Advantages Of Stackers
- Faster Pallet Handling- Motorized lifting and fully electric travel enable operators to move pallets up to three times faster, boosting efficiency in loading, unloading, and stacking.
- Multiple Power options- manual, semi-electric, fully electric, and AC-powered variants, allowing businesses to select the ideal mode for their workflow.
- Low Maintenance-with accessible components, low-maintenance hydraulic-electric design, and smart power systems, these stackers minimize servicing needs and ensure long-term operational reliability.
- Superior Manuverability- Compact chassis and responsive steering for effortless functioning in tight aisles and dense storage layouts.
- Enhanced Operator Comfort- Ergonomic handles, stand-on platforms, and foot controls minimise strain, ensuring operator comfort during long, high-volume shifts.
- Reliable Load Stability- Robust counterbalanced design, tilt-jack stabilization, and steady lift mechanisms ensure that goods remain secure during transport and stacking.
Stackers Range
Manual vs Semi-Electric vs Fully Electric Stackers
(Which One is Right for You?)
Selecting the right stacker can dramatically improve warehouse safety, productivity, and space utilization. Here’s a quick guide to help you compare different stacker types based on your operational needs.
Manual Stacker
Hand-operated material handling devices used for lifting, moving, and stacking pallets in warehouses, shops, and factories, powered entirely by human effort (pushing, pulling, and pumping).
- Hydraulic hand pump for lifting and manual movement.
- Compact design for tight spaces and easy maneuverability.
- Low maintenance and cost-effective operation.
- Adjustable fork width for flexible pallet handling.
Best for low usage
Semi-Electric Stacker
Combine an electric-powered lifting mechanism with manual movement, offering a balance between motorized vertical control and manual travel for mid-sized operations.
- Electric lifting with manual pushing or pulling.
- Suitable for medium load capacity and moderate usage frequency.
- Reduces operator effort compared to manual stackers.
- Cost-effective upgrade from fully manual equipment.
Best value for growing warehouses
Manual Stacker
Provide electric-powered lifting and driving functions for fast, effortless pallet handling in high-volume warehouses. No manual effort is required in lifting or movement.
- Both lifting and movement are motorized for maximum efficiency.
- Ideal for frequent use and heavy loads in large facilities.
- Ergonomic controls minimize operator fatigue.
- Superior speed and productivity compared to manual or semi-electric types.
Best for high-demand operations
Technical Specification
Load capacity
1000–2000 kg (model dependent)
Lift Height Range
Up to 3.5 m / 4.5 m / 5.5 m options
Fork length (typical)
Standard 1150 mm
Fork Width (Adjustable)
550–680 mm depending on pallet size
Turning Radius
Compact design for narrow aisle operations
Power Source (if Electric)
24V / 48V maintenance-free battery
Hydraulic System
Leak-proof, smooth lifting cylinder
Braking System
Foot/parking brake for enhanced safety
Video Gallery
Why Choose Avcon as your Stacker Manufacturers in India?
Material Handling Manufacturers You Can Trust
At Avcon Systems, we deliver more than material handling products — we provide complete, performance-driven solutions backed by 45+ years of expertise, reliable after-sales support, and a strong customer-first approach.
In-House Manufacturing
Every Avcon product is designed, fabricated, and tested under one roof to ensure consistent quality and precision in performance.
Advanced Technology
Our systems integrate hydraulic, electric, and automation technologies for efficient and reliable handling operations.
Durability & Low Maintenance
Avcon machines are made from heavy-duty materials with corrosion-resistant coatings, ensuring long life and minimal service downtime.
Custom-Engineered Solutions
We specialize in tailor-made equipment that fits your specific industrial process, floor space, and operational needs.
Safety & Compliance
Each product is built following strict ISO and CE standards, featuring overload protection and stable lifting mechanisms.
Complete Support
From installation to maintenance and after-sales service, our team ensures smooth and worry-free operation throughout your equipment’s life cycle.
Ready to improve productivity? Connect with AVCON for India’s most reliable and cost-efficient stackers!
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Our Nationwide Customer Base
We are proud to serve customers all over India, including Goa, Ahmedabad, Surat, Baroda, Bhopal, Kolkata, Madurai, Coimbatore, Diu and Daman, Haridwar, Uttarakhand, Rudrapur, Odisha, Bhubaneswar, Morbi, Udaipur, Hyderabad, Baddi, Chandigarh, Manesar, Bhiwandi, Silvassa, Vapi, Tarapur, Bewandi, Mahape, Ambernath, Sangli, Satara, Alibaug, Kolhapur, Sikkim, Darjeeling, Lucknow, Mangalore, Vijayawada, Vizag, Amritsar, Manipur, Guwahati, Indore, Noida, Gurgaon, Jammu, Thane, Chennai, Bangalore, Nashik, Nagpur, Pune, and Mumbai.
FAQS -Avcon Systems Stackers
Avcon manufactures manual, semi-electric, and fully electric stackers designed for different operational needs.
Yes, their manual and semi-electric stackers are ideal for small to medium warehouses, offering cost-effective and space-efficient solutions.
Avcon caters to industries like manufacturing, logistics, retail, and warehousing, providing equipment suited for various material handling needs.
Avcon stackers are known for their durability, efficient performance, and high-quality standards, with many customers giving positive reviews.
Yes, Avcon offers customized solutions to meet specific requirements of different industries, including adjustable forks and lift heights.
Avcon offers reliable, cost-effective, and innovative material handling solutions with strong after-sales support.
Avcon follows strict quality measures, certifications, and has a dedicated R&D team to ensure high standards.
Yes, Avcon provides comprehensive after-sales support including maintenance, repairs, and spare parts through its extensive service network.