Industrial-Grade Hydraulic Hand Pallet Truck for Long Lasting Performance
Robust solutions for lifting palletized loads easily with minimal manual effort.
About Hydraulic Hand Pallet Truck
The Hydraulic Hand Pallet Truck simplifies manual material handling by lifting and transporting palletised loads over short to medium distances with minimal effort. It uses a hydraulic lifting system that provides a smooth and controlled movement of heavy loads exceeding one ton.
Whether used in factories, warehouses or logistic centres, this pallet truck ensures efficiency, safety and productivity in every load movement.
- No external power needed – Operates entirely on hydraulic pressure, eliminating the need for fuel, batteries, or electricity for lifting and movement.
- Durable frame structure – Built for long-lasting performance, minimising repairs and reducing operational downtime.
- Energy-efficient operation – Fully clean and efficient, requiring no external energy source while delivering smooth lifting and transport.
- Versatile application – Ideal for manufacturing units, retail warehouses, and distribution centres, adapting to diverse operational needs.
- Enhanced operator comfort – Ergonomic rubber handle, multiple wheel options for smooth movement across various surfaces, and a compact pump design for easy handling and control.
How a Hydraulic Hand Pallet Truck Works
A hydraulic hand pallet truck is like the silent superhero of warehouses and factories. It combines simple manual effort with the power of hydraulics to lift and transport heavy palletised loads that can weigh up to 2,500 kg, all without electricity or complicated machinery.
1.Rubber Grip Handle:
The operator uses this ergonomically designed rubber grip handle to steer, pump, and control the pallet truck through three distinct modes:
- Pump Mode:activates the hydraulic system, raising the forks to lift the load.
- Neutral Position: the hydraulic system locks, letting the operator move the loaded truck without fork movement.
- Lower Mode: lowering the forks smoothly to place the load.
The handle also serves as the steering mechanism pushing it left or right pivots the truck in the desired direction through the rear swivel wheels. Think of it as the truck’s joystick that commands every movement.
2.Compact Pump Design:
This is at the heart of the compact pump design.
- Pumping the handle forces hydraulic fluid into the lifting cylinder, generating pressure that raises the forks smoothly.
- A back-pressure valve locks the fluid, preventing reverse flow and keeping the load securely suspended.
- Avcon’s space-efficient pump design enhances maneuverability in tight warehouse aisles.
The hydraulic principle multiplies manual effort, enabling the operator to lift loads of several thousand kilograms with ease.
3.Forks:
The forks slide horizontally underneath the pallet through openings in the pallet’s base structure.
They lift the load uniformly through the hydraulic system, ensuring balance and stability.
4. Load Wheels:
Load wheels support the full weight of the pallet once lifted, ensuring safe and stable handling of heavy loads.
They enable effortless rolling of the pallet truck forward or backward, minimizing friction and operator effort.
Available in nylon, polyurethane, and cast iron, the wheels deliver durability and stability across different floor types and industrial environments.
Feature Of Hydraulic Hand Pallet Truck
Robust frame structure
made of high-strength steel and sometimes SS304 for consistent heavy use frequent load movements and rough handling in different environments.
Compact pump
design
Engages less space in the front chassis, maximising available space making the truck more manouverable in tight warehouse aisles.
Versatile wheel types
Nylon, PU, and cast iron wheel options to suit floor types and conditions, ensuring minimal wear in any environment.
Reinforced fork design
Provides additional steel reinforcement and strategic bracing along the fork structure enabling the forks to bear maximum pallet loads.
Ergonomically shaped rubber grip handle
Ensures secure material handling, reduces fatigue, absorbs vibrations, and enhances operator comfort and control during use.
Tandem tail wheel fork type
Multiple wheels positioned side by side at each end of the fork evenly distributes the load over a large area ensuring stability.
Reduce Manual Effort and Boost Productivity
Maximum Results, Minimum Hassles with
Avcon’s Hydraulic Hand Pallet Stacker
Before upgrading to hydraulic hand pallet stackers, warehouses often face issues like manual strain, slow movement, and inconsistent load handling. Our equipment is designed to tackle these pain points head-on improving efficiency, safety, and productivity with every lift.
Without Hydraulic Hand Pallet Truck
- Manual lifting increases risk of worker injuries and fatigue
- Slow, inefficient load movement delays warehouse operations
- Heavy loads are tough to maneuver, causing damage to goods
- Inconsistent load handling can lead to stock damage
- Frequent downtime due to equipment breakdowns or repairs
- High labor costs from extensive manual handling
- Difficulty navigating narrow aisles and tight spaces
- Unreliable performance from generic pallet trucks
With AVCON Hydraulic Hand Pallet Truck (Solution)
- Effortless hydraulic lifting minimises manual strain and enhances safety
- Fast pallet movement boosts productivity and workflow speed
- Precision hydraulic control ensures smooth, safe transport of heavy loads
- Stable, robust forks provide reliable, even load distribution
- Durable construction & low-maintenance design for maximum uptime
- Reduces manpower needs and operational costs
- Ergonomic, compact design for seamless movement in confined areas
- Avcon’s quality assurance: consistent, long-lasting operation
Technical Specification
Load capacity
2,000 kg
Max lift height
~200 mm
Fork length (typical)
~1,300 mm
Wheel type
PU (Polyurethane)
Power source
Battery operated, 24 V system (varies by model)
Controller
MOSFET step-less speed control
Safety/Ergonomics
Dead-Man handle, battery discharge indicator with hour meter
Use case
Warehouse floor transport, warehouse transfer of pallets
Why Choose Avcon
Material Handling Manufacturers You Can Trust
At Avcon Systems, we deliver more than material handling products — we provide complete, performance-driven solutions backed by 45+ years of expertise, reliable after-sales support, and a strong customer-first approach.
In-House Manufacturing
Every Avcon product is designed, fabricated, and tested under one roof to ensure consistent quality and precision in performance.
Advanced Technology
Our systems integrate hydraulic, electric, and automation technologies for efficient and reliable handling operations.
Durability & Low Maintenance
Avcon machines are made from heavy-duty materials with corrosion-resistant coatings, ensuring long life and minimal service downtime.
Custom-Engineered Solutions
We specialize in tailor-made equipment that fits your specific industrial process, floor space, and operational needs.
Safety & Compliance
Each product is built following strict ISO and CE standards, featuring overload protection and stable lifting mechanisms.
Complete Support
From installation to maintenance and after-sales service, our team ensures smooth and worry-free operation throughout your equipment’s life cycle.
Simplifying Pallet Movements with Compact Hydraulic Pump Designs.
Achievements
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Our Nationwide Customer Base
We are proud to serve customers all over India, including Goa, Ahmedabad, Surat, Baroda, Bhopal, Kolkata, Madurai, Coimbatore, Diu and Daman, Haridwar, Uttarakhand, Rudrapur, Odisha, Bhubaneswar, Morbi, Udaipur, Hyderabad, Baddi, Chandigarh, Manesar, Bhiwandi, Silvassa, Vapi, Tarapur, Bewandi, Mahape, Ambernath, Sangli, Satara, Alibaug, Kolhapur, Sikkim, Darjeeling, Lucknow, Mangalore, Vijayawada, Vizag, Amritsar, Manipur, Guwahati, Indore, Noida, Gurgaon, Jammu, Thane, Chennai, Bangalore, Nashik, Nagpur, Pune, and Mumbai.
FAQS -Avcon Systems Hydraulic Hand Pallet Truck
Avcon’s hydraulic hand pallet trucks can lift loads up to 2,500 kg, with models available for both standard and heavy applications.
These pallet trucks are ideal for industrial warehouses, logistics centers, retail distribution, pharma facilities, e-commerce hubs, and cold storage units thanks to their strong build and customizable wheel options.
A hydraulic hand pallet truck is manually operated and requires no electricity, making it low-maintenance and cost-effective for short-distance moves, while a battery-operated version offers electric-driven movement for higher speed and longer usage in large warehouses.
Regular maintenance includes lubricating moving parts, checking and refilling hydraulic oil, inspecting wheels and forks for wear, and ensuring there are no hydraulic leaks for smooth, long-lasting performance.
Avcon hydraulic hand pallet trucks are widely used across automotive, textile, pharmaceutical, food processing, FMCG, warehousing, rubber, logistics, e-commerce, and government sectors.
Avcon’s hydraulic hand pallet truck uses a tandem tail wheel fork design that stabilizes loads and compensates for slopes, making operations safe and steady even on inclined surfaces.
Yes, Avcon offers different fork lengths and widths, and can customize trucks to fit a range of pallet sizes, including Indian, Euro, and unique custom pallets.
With wheel choices like nylon (for rough or debris-covered floors), PU (for cleanrooms or delicate surfaces), and CI (for very rugged environments), Avcon trucks ensure reliable performance across any warehouse or factory floor.