Redefining Pallet Movement with Avcon’s Battery Operated Pallet Truck
Effortlessly move pallets with electric drive, speed up loading and unloading, and reduce operator fatigue while boosting efficiency.
Challenges Indian Warehouses Face Without
Avcon’s Battery Operated Pallet Truck
Modern warehouses face increasing pressure to deliver faster, safer, and more efficient operations. Yet, many facilities still rely heavily on manual handling and outdated equipment — leading to productivity bottlenecks and safety risks.
Key Challenges:
- Manual Labor Dependency: Workers spend hours pushing and pulling heavy loads, leading to fatigue and slower turnaround time.
- Low Productivity: Manual pallet movement limits throughput and affects timely dispatch and delivery.
- Safety Concerns: Repetitive strain and improper handling increase the risk of workplace injuries.
- Space Utilization Issues: Narrow aisles and unoptimized layouts restrict movement and operational flow.
- Equipment Downtime: Conventional pallet jacks require more effort and maintenance, adding to inefficiencies.
Avcon’s Battery Operated Pallet Truck: The Solution
Avcon’s battery operated pallet truck delivers a powerful alternative to manual handling combining ergonomic handling design with advanced technology to transform material handling operations. Built with over 40 years of material handling expertise since 1984, Avcon offers a solution specifically engineered for the demanding conditions of Indian warehouses.
Avcon’s electric-powered pallet trucks eliminate manual effort with smooth motorized movement and intuitive controls. Designed for long shifts, they deliver consistent performance and efficiency with minimal downtime. Safety remains a top priority, featuring intelligent braking and built-in monitoring systems that ensure reliable, secure, and effortless operation throughout the workday.
How Avcon Solves Warehouse Challenges:
- Eliminates Manual Labour Dependency
Operators can easily move pallets up to 1,500 kg without physical strain, reducing fatigue by 40% and increasing productivity during loading and unloading. - Boosts Productivity Dramatically
Electric propulsion speeds up pallet movement, enabling faster transport over longer distances and improving overall dispatch and delivery efficiency. - Enhances Workplace Safety
Advanced safety features like automatic brakes, emergency stops, and anti-roll-back systems greatly reduce workplace injury risks. - Space Optimisation
Easily navigate narrow aisles, maximising storage and improving workflow without altering warehouse layouts. - Minimises Equipment Downtime
Requires less maintenance due to robust frame with fewer moving parts translating into lower operational costs and reduced downtime.
Features of Battery Operated Pallet Truck
High Efficiency
Powered electric drive lets you move more pallets faster and farther, boosting throughput.
Operator Comfort
Ergonomically designed controls and intuitive tiller head reduce fatigue and enhance ease of use
Long Battery Life
Built to last a full shift with reliable battery performance, minimizing recharging stops.
Built-in Safety
Features like a dead‑man handle, automatic braking and anti‑roll‑back give top‑tier protection in operation.
Low Maintenance
Fewer moving parts plus built‑in diagnostics streamline upkeep and keep downtime low.
Smooth Maneuvering
Compact design and stepless speed control deliver precision handling even in narrow aisles.
Reduce Manual Effort and Boost Productivity
Advantages of Battery Operated Pallet Truck
1. Operational Simplicity
Effortless operation with customizable, stepless speed control, ensuring smooth handling, reduced training time, and adaptability to various warehouse needs.
2. Enhanced Control and Stability
Engineered for operator safety, Avcon’s battery-operated pallet truck combines a dead man handle, automatic braking, and advanced stability controls to ensure secure, precise, and fatigue-free operation. A tandem tail wheel fork design that ensures stability and traction on slopes and uneven surfaces.
3. Versatility and Adaptability
Built for versatility in both indoor and outdoor settings, with their ergonomic design reducing strain, enhancing comfort and boosting long-term productivity.
4.Maintenance and Serviceability
Designed for easy maintenance, built-in diagnostics and simple inspection routines, minimising repairs and downtime, reducing operation costs.
5. Tailored to Operational Requirements
Customisable options with adjustable fork lengths, specialised attachments and optional accessories, ensuring each unit is tailored for specific operational needs and load types.
6.Performance and Monitoring
The battery discharge indicator with hour meter helps track battery status and usage, enabling proactive maintenance and preventing unexpected downtime.
7. Extended Battery Life
Impressive battery life lasting 6-8 hours of runtime per charge, ensuring uninterrupted workflow, higher efficiency, and fewer battery swaps.
8. Multiple Industry Compatibility
Serves multiple industries: textiles, pharmaceuticals, rubber, e-commerce, logistics, paint, food processing, FMCG, and government sectors, making them a versatile and reliable choice for diverse material handling needs.
Technical Specification
Load capacity
2,000 kg
Max lift height
~200 mm
Fork length (typical)
~1,300 mm
Wheel type
PU (Polyurethane)
Power source
Battery operated, 24 V system (varies by model)
Controller
MOSFET step-less speed control
Safety/Ergonomics
Dead-Man handle, battery discharge indicator with hour meter
Use case
Warehouse floor transport, warehouse transfer of pallets
Why Choose Avcon
Material Handling Manufacturers You Can Trust
At Avcon Systems, we deliver more than material handling products — we provide complete, performance-driven solutions backed by 45+ years of expertise, reliable after-sales support, and a strong customer-first approach.
In-House Manufacturing
Every Avcon product is designed, fabricated, and tested under one roof to ensure consistent quality and precision in performance.
Advanced Technology
Our systems integrate hydraulic, electric, and automation technologies for efficient and reliable handling operations.
Durability & Low Maintenance
Avcon machines are made from heavy-duty materials with corrosion-resistant coatings, ensuring long life and minimal service downtime.
Custom-Engineered Solutions
We specialize in tailor-made equipment that fits your specific industrial process, floor space, and operational needs.
Safety & Compliance
Each product is built following strict ISO and CE standards, featuring overload protection and stable lifting mechanisms.
Complete Support
From installation to maintenance and after-sales service, our team ensures smooth and worry-free operation throughout your equipment’s life cycle.
Switch to Battery Power and Simplify Your Pallet Movement.
Achievements
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Our Nationwide Customer Base
We are proud to serve customers all over India, including Goa, Ahmedabad, Surat, Baroda, Bhopal, Kolkata, Madurai, Coimbatore, Diu and Daman, Haridwar, Uttarakhand, Rudrapur, Odisha, Bhubaneswar, Morbi, Udaipur, Hyderabad, Baddi, Chandigarh, Manesar, Bhiwandi, Silvassa, Vapi, Tarapur, Bewandi, Mahape, Ambernath, Sangli, Satara, Alibaug, Kolhapur, Sikkim, Darjeeling, Lucknow, Mangalore, Vijayawada, Vizag, Amritsar, Manipur, Guwahati, Indore, Noida, Gurgaon, Jammu, Thane, Chennai, Bangalore, Nashik, Nagpur, Pune, and Mumbai.
FAQS -Avcon Systems Battery Operated Pallet Truck
Avcon battery operated pallet trucks provide a battery life that typically lasts a full shift of standard operation, ranging from 6 to 8 hours on a single charge. This ensures uninterrupted workflow throughout the workday and reduces the need for frequent recharging, enhancing operational efficiency for your warehouse.
Avcon trucks can handle various pallet types and loads, and are designed for both indoor warehouse floors and outdoor terrain, making them versatile for multiple industries including logistics, manufacturing, pharmaceuticals, and e-commerce.
Avcon’s battery-operated pallet trucks meet key Indian safety standards, including BIS and DGFASLI guidelines, with features like emergency stops, safety interlocks, and overload protection. Proper operator training is emphasized, and select products also comply with international standards like OSHA and ANSI.
To ensure long battery life and reliable operation of your Avcon pallet truck: charge when it drops to 20%, complete full charge cycles, avoid overcharging, inspect terminals daily, maintain electrolyte levels for lead-acid batteries, store in a cool, ventilated area and use the proper recommended charger.
Avcon trucks can handle various pallet types and loads, and are designed for both indoor warehouse floors and outdoor terrain, making them versatile for multiple industries including logistics, manufacturing, pharmaceuticals, and e-commerce.
Yes, they feature straightforward maintenance such as battery level checks, hydraulic inspections, and built-in diagnostics for troubleshooting, streamlining upkeep and minimizing downtime.
Absolutely! Avcon offers customization including different fork lengths, widths, specialised attachments, and accessories so customers can adapt the trucks to their specific material.
Avcon battery operated pallet trucks typically support load capacities up to 1,500 to 2,500 kg depending on the model. Fork lengths generally range around 1,150 mm, with fork widths between 550 mm to 685 mm, designed to accommodate standard pallet sizes in Indian warehouses.