Manual Stackers

What are Manual Stackers Used For? : By Avcon Systems

When it comes to efficient material handling, AVCON Systems leads the industry with a range of innovative products designed to meet diverse operational needs. Among our most versatile offerings is the Manual Stacker. In this comprehensive article, we will delve into the various types of manual stackers available, their unique features, and the immense benefits they bring to your business. Manual stackers, also known as stacker trucks, stacking trucks, straddle stackers, and powered counterbalanced reach stackers, are essential tools in modern warehouses and factories. They serve as an economical alternative to costly forklifts, offering significant lifting capabilities and enhancing storage efficiency. At Avcon Systems, we provide a wide range of manual stackers designed to meet various lifting and stacking needs. This comprehensive guide will delve into the functions, types, and benefits of manual stackers, providing you with all the information you need to understand their importance in industrial settings.

What is a Manual Stacker?

A manual stacker is a piece of lifting equipment commonly used in warehouses and factories. It bridges the gap between pallet trucks and forklifts, offering a more cost-effective solution for lifting and stacking tasks. Manual stackers are designed to lift loads to required heights safely and efficiently, making them ideal for storage, block stacking of stock or pallets, and moving heavy loads onto surfaces such as warehouse floors. Also ;in simple language we can say that a Manual Stacker is a type of material handling equipment that is primarily used for lifting, moving, and stacking pallets. Unlike powered stackers, manual stackers rely on human effort for operation, making them an ideal choice for smaller warehouses, retail stores, and other environments where space and budget constraints exist.

Types of Manual Stackers from AVCON Systems

AVCON Systems offers a variety of manual stackers, each tailored to meet specific industry needs:

  1. Hand Stacker
  2. Mini Smart Forklifts
  3. Platform Stacker
  4. Portable Mini Stacker
  5. Special Purpose Battery Operated Stacker
  6. Stainless Steel Stackers

Hand Stacker

The Hand Stacker is the most traditional form of manual stacker. It is manually operated through a hydraulic pump which lifts the load by manual pumping. This type of stacker is perfect for low-frequency applications and can handle various load capacities efficiently.

Mini Smart Forklifts

Our Mini Smart Forklifts bring the agility and compact design of manual stackers combined with the smart technology features of powered forklifts. These are particularly useful in tight spaces and are easy to maneuver, reducing the physical strain on the operator while increasing productivity.

Platform Stacker

The Platform Stacker comes with a sturdy platform that can be used to lift and transport goods that do not fit on standard pallets. It is versatile and can handle a wide range of materials, making it a valuable addition to any warehouse.

Portable Mini Stacker

The Portable Mini Stacker is designed for mobility and convenience. Its compact size makes it easy to transport between different job sites, and it is particularly useful for small-scale operations or temporary storage needs.

Special Purpose Battery Operated Stacker

While primarily a manual stacker, the Special Purpose Battery Operated Stacker offers an optional battery-operated mechanism to assist with lifting heavy loads. This hybrid approach provides the flexibility of manual operation with the power of a motorized stacker when needed.

Stainless Steel Stackers

For environments that require strict hygiene standards, such as food processing or pharmaceuticals, our Stainless Steel Stackers are the perfect solution. They are resistant to corrosion and easy to clean, ensuring compliance with industry regulations.

Also Read: Safety First: Ensuring Worker Safety with Avcon Systems Material Handling Equipment

Benefits of Using AVCON Systems’ Manual Stackers


One of the main advantages of a Manual Stacker is its cost-effectiveness. Without the need for an external power source or extensive maintenance, manual stackers are a budget-friendly option for businesses looking to optimize their material handling processes.


AVCON Systems’ manual stackers are designed to be versatile. Whether you need to lift standard pallets, non-palletized goods, or navigate through tight spaces, we have a manual stacker that fits the bill.

Ease of Use

Manual stackers are incredibly user-friendly. Their simple design means that minimal training is required, allowing your team to quickly become proficient in their use. This ease of use defines to increased productivity and reduced downtime.

Durability and Reliability

Built with high-quality materials, AVCON Systems’ manual stackers are designed for longevity. Whether you choose a stainless steel model for a hygienic environment or a robust hand stacker for heavy-duty tasks, you can rely on our products to withstand the rigors of daily use.


Safety is a top priority at AVCON Systems. Our manual stackers are equipped with safety features such as overload protection and secure locking mechanisms to ensure the well-being of your operators and the integrity of your goods.

Choosing the Right Manual Stacker for Your Needs

Selecting the right Manual Stacker depends on several factors, including the nature of your load, the layout of your workspace, and your specific operational needs. Here are some tips to help you make an logical decision:

Load Capacity

Different manual stackers come with varying load capacities. Ensure you choose a stacker that can handle the maximum weight you need to lift.

Lift Height

Consider the height to which you need to lift your materials. AVCON Systems offers manual stackers with a range of lift heights to accommodate different requirements.


If you operate in a hygiene-sensitive environment, opt for a stainless steel stacker. For tight spaces, a mini smart forklift or portable mini stacker might be more suitable.

Frequency of Use

For occasional use, a basic hand stacker might suffice. However, if you have a high volume of materials to move regularly, a more advanced model like the special purpose battery-operated stacker could offer better efficiency.

Maintenance Tips for Manual Stackers

To ensure the longevity and optimal performance of your Manual Stacker, regular maintenance is essential. Here are some points to keep your equipment in good condition:

Regular Inspections

Perform routine checks on all parts of the stacker, including the hydraulic pump, wheels, and lifting mechanism. Look out for signs of wear and tear and address them properly.


Keep all moving parts well-lubricated to confirm smooth operation. Regular lubrication helps reduce friction and extends the lifespan of your stacker.


Especially for stainless steel stackers used in hygienic environments, regular cleaning is crucial. Use appropriate cleaning agents to maintain cleanliness without damaging the equipment.


Ensure that all operators are adequately trained in the proper use and maintenance of the stacker. Proper handling can prevent damage and extend the equipment’s life.

Why Choose AVCON Systems?

At AVCON Systems, we are committed to providing top-quality material handling solutions that enhance your operational efficiency. Our manual stackers are designed with the user in mind, offering a blend of functionality, durability, and affordability.

Industry Expertise

With years of experience in the material handling industry, we understand the unique challenges our customers face. This expertise allows us to design and deliver products that meet your specific needs.

Customer Support

Our commitment to customer satisfaction extends beyond the sale. We offer comprehensive support, from helping you choose the right manual stacker to providing after-sales service and maintenance tips.


We continually invest in research and development to bring you the latest innovations in material handling. Our range of manual stackers reflects our dedication to staying ahead of industry trends and delivering cutting-edge solutions.

Applications of Manual Stackers


In warehouses, manual stackers are indispensable for organizing and storing goods. They can be used to lift and stack pallets on shelves, move products from one location to another, and manage inventory efficiently. Their ability to reach different heights makes them ideal for optimizing vertical storage space.


Manufacturing plants often require the movement of heavy materials and components. Manual stackers are perfect for this task, allowing workers to transport raw materials, semi-finished products, and finished goods with ease. This helps streamline production processes and maintain a smooth workflow.


Retail environments, particularly those with large stockrooms, benefit from the use of manual stackers. They enable staff to manage stock efficiently, ensuring that products are readily available for restocking shelves. This leads to better inventory control and improved customer satisfaction.


In logistics and distribution centers, manual stackers play a crucial role in handling goods. They facilitate the loading and unloading of trucks, organization of shipments, and preparation of orders for delivery. This enhances the speed and accuracy of order fulfillment.


Construction sites often involve the handling of heavy materials and equipment. Manual stackers provide a practical solution for lifting and moving items such as cement bags, metal beams, and other construction materials. Their portability and ease of use make them valuable assets in such dynamic environments.



In conclusion, a Manual Stacker from AVCON Systems is a smart investment for any business looking to improve its material handling processes. With a variety of models to choose from, robust safety features, and the backing of a trusted industry leader, you can be confident in your choice. Optimize your operations and boost productivity with the reliable, versatile, and cost-effective manual stackers from AVCON Systems.

Manual stackers are indispensable tools in various industrial settings, offering a cost-effective, versatile, and efficient solution for lifting and stacking tasks. At Avcon Systems, we provide a wide range of manual stackers designed to meet the specific needs of our clients. Whether you’re in warehousing, manufacturing, retail, logistics, or construction, our manual stackers can help you optimize your operations and improve productivity.

Also Read: Leading Material Handling Manufacturer


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